Engineering on YouTube – Part 2

Last time we looked at AgentJayZ, a professional jet engine technician from Canada. As a professional, he has a wide range of skills and in-depth knowledge into a well known subject, and of an engineering marvel in which millions of people depend upon, and trust their lives, constantly every day. However, not all engineering is undertaken as a job, and instead as a hobby. A prime example is every member of the BSMEE, and today’s channel is comprised of people doing exactly what we do: Engineering for fun.

Some people think that this group are amazing, others think they are quite simply crazy, others think that what they are doing is a hoax. However, I am pretty sure what they are doing is real, and if it is not, or they fail in their aim, the engineering expertise that they express is most certainly convincing, and amazing.

The group is Copenhagen Suborbitals, and their primary aim is to be the first group to send a person into space on private money, and not for profit. Based in their namesake city in Denmark, they are constructing all of the components of a spaceship, with funding coming from donators and sponsors

The project’s secondary objective is to prove that space flight is not just an expensive governmental project, and can be undertaken by others. In moving towards this aim, they operate the project as an ‘open source’ project, which means that the work that they produce is not copyright protected, and they state that they intend to share all of their technical information as much as possible, within EU export control laws. The project is undertaken by over 35 people, with the two founders being Peter Masden and Kristian von Bengtson.

Peter Masden is an aerospace engineer in charge of the launch vehicle, including the rocket motors that propel the vehicle. He has worked in the past on constructing his own private submarines, including UC3 Nautilus, inspired by the submarine of the same name found in the novel Twenty Thousand Leagues Under the Sea by Jules Verne. Nautilus for a time powered the floating launch platform for Copenhagen Suborbitals, Sputnik.

Kristian von Bengtson is an architect, with a long history in space research. In 2005 he participated in simulated Mars habitation at the Mars Desert Research Station un Utah, USA, and in 2006 graduated with a masters degree in Aerospace Science from the International Space University, Strasbourg, France. Kristian is responsible for spacecraft design, and also functions as the flight director.

Currently, the majority of the team’s efforts are focussed on the two ends of the space flight: launch and re-entry. Peter’s team have created a number of rocket motors over the years, including recently the TM65, a 65 kN (14,600lbf) rocket motor designed to prove the feasibility of a simply designed liquid propellant rocket. The motor was a minor success, as while it did prove the possibility, the fuel delivery system was not powerful enough, and they are now looking into the possibility of attaching a turbo pump, instead of forcing the propellant and oxidiser out by adding pressurised helium or nitrogen. They are also working on a new rocket, Sapphire, which is to be a test bed for active guided rocketry, and is planned for a test launch sometime in June this year.

Rocket tests at Copenhagen Suborbitals come in two different flavours: The static test, and the launch test. The static test is performed at their base by anchoring the motor to the ground, and launching the rocket. While this provides the team with the opportunity to capture more test data, as the motor is not moving, the sound waves produced by the motor can be damaging, and therefore have to be damped through the use of a water suppression system. The rocket also needs to be anchored in a satisfactory way, and this is performed through the use of large concrete blocks, and even larger bolts!

Launching the rocket has the distinct advantage of not needing to anchor the rocket to the ground. However, this also means that the rocket has to be launched into an area of space where it will do no harm, and for this, they launch the from a vessel out to sea. This job is performed by Sputnik. The rocket is loaded onto Sputnik in port, where it then moves under its own power out to sea, and then evacuated for launch.

Kristian von Bengtson is currently focussing on the other end of the flight. One of the major objectives of a space capsule is to return its occupants back to earth in a safe manner. This means that the capsule must not undergo forces dangerous to people. Therefore the shape of the capsule, and how this influences its centre of pressure, or where the aerodynamic forces act from, is important. Therefore Kristian is currently testing various designs at a 1/10th scale size in a vertical wind tunnel, in a similar manner to how early UK attempts at capsule re-entry were tested. This includes the addition of ‘drogue chutes,’ small parachutes that are not aimed at reducing the velocity of the capsule, but aimed at drastically changing the centre of pressure to a more advantageous, and safe, location, in reference to the capsule itself.

The videos found on Copenhagen Suborbitals’ channel page focus on current developments. As well as showing videos of tests, a number of videos have also been produced where the experts talk about how the various components that go into their project work, and the principles behind them. The projects that Copenhagen Suborbitals performs may seem, quite literally, out of this world, but ultimately I believe that the work that these people do will ultimately result in truly what will be called the space age.

Below are a number of links to various websites relating to Copenhagen Suborbitals, including their YouTube channel page.

http://www.youtube.com/user/CphSuborbitals

http://www.copenhagensuborbitals.com/

http://www.wired.com/wiredscience/rocketshop

https://twitter.com/KvonBengtson

John Chaddock

Shock News – Member’s Car a Disgrace!

It is with a heavy heart that we have to report that one of our members – a certain Lee Mikeston-King was spotted at Ashton Court last Friday with his normally pristine car in a disgraceful condition.  See photos below for the full horror story.  Dirt was spotted on one of his rear wheels.

Mr Mikeston-King’s normally pristine motor:

Car

But wait a minute….have a look at that offside rear wheel….surely, that can’t be….it is!  It’s dirt!  Filthy!  Disgusting!!

Wheel   Dirt

Mr Mikeston-King was said to be too upset to comment, but clearly heads will roll for this lack of perfection.

Bob’s Blog 22 April

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Doughnuts

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Three birthdays resulted in in  70 doughnuts arriving for us all to eat.  Needles to say all were eaten by the end of the day.  Fuelled by doughnuts and encouraged by the sunshine everybody was very busy.  Cutting the grass clearing  bushes, painting fences, checking rail and points there is always something to do.

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Three boiler tests, some including hydraulic, kept the testers busy and pleased to report all passed.  They seemed be well organised led by Bernard North and it was good to see John Milton and our latest tester Peter Pearson hard at work.

 

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We have been having a lot of derailments on the ground level track and are therefore bringing forward the replacement of all bogies on the older trucks which have been running for something like twenty years.   Good to see Mark Phillips back as he has been poorly for some time.  He was working withe Ron James and Phil Bridgeway measuring the trucks and preparing the design for the new bogies which will use rubber suspension based on the Ron James design and fitted with calliper brakes.

Having purchased a dynamometer module from Station Road Steam, Paul Keller their technical expert came along to sort out a few bugs and Bernard was busy measuring our dynamometer car to see how it could be fitted in.   It will replace the existing mechanical setup which has given excellent service and  bring  us up to date with the latest technology  using an  Android tablet or  phone to display the results.  Bernard and Don Cordall will working to fit it into our dynamometer car but not sure we can make the change before Brimlec on 3rd July.

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On Tuesday I visited Ashton Court and was delighted to find it being used by members running their locos –  hence the pictures.  There were five on the truck and they had a good run in the sunshine. After adjusting the anti tipping rail I took the opportunity to check all the raised rack carriages and all are bump free except No3 which Maurice Wheatley will be sorting.

Hope you like the new web site host – it seems a lot faster and easier to use.

Off for four weeks I look forward to all the progress made when I come back.

Bob

PS.  Have a look at the blog by John Chaddock it is excellent and I am sure all aero engine nuts will find it enthralling.  Well done John

 

 

Geoff Sheppard – 1936 – 2013

Geoff Sheppard 1936 – 2013
Geoff Sheppard cropped

It is with deepest regret that we inform you of the death of our President, Geoff Sheppard, following a major heart attack. He died on Wednesday 27th March 2013 whilst undergoing treatment at the Bristol Heart Institute (BRI) having been transferred from Frenchay Hospital, where he was taken immediately after his collapse.

Geoff has been a major contributor to the Model Engineering Hobby in general and BSMEE in particular for many years. Amongst his many credits he was editor of Model Engineers’ Workshop and held several management posts within BSMEE, culminating in his appointment as President in 2012.

Geoff was a lovely, kind hearted man and, when asked for a favour or advice, nothing was ever too much trouble for him. He will be greatly missed by all who knew him and our deepest condolences go out to his wife Gill and their children.

The funeral was on Friday 12th April at 12 noon at Westerleigh Crematorium
and afterwards at The Kendleshire Golf Club.

http://www.westerleighcrem.co.uk
http://www.kendleshire.com

Engineering on YouTube

Hello,

I’m John Chaddock, and for those of you who come to the Begbrook meetings, you’ll probably know me as the one who is the youngest regularly attending member of society meetings. I’ve been interested in all things engineering for as long as I can remember, with a big fascination in things that move other things (trains, planes, automobiles, space travel), turbo machinery (jet engines & rockets), and simulations of all kinds. I’m currently studying for my A levels (maths, further maths, physics and computing) at John Cabot Academy, and hold offers to study Engineering at Girton, Cambridge, and Aero Engineering at Loughborough, to start studying this October.

As one of the younger members of the society, I regularly browse the internet, satisfying my interests, and developing a greater understanding of the subject of engineering, and have discovered a couple of useful people or organisations on YouTube that produce some quite interesting content, and I’m hoping to introduce them to you, and today, I’ll introduce you to AgentJayZ.

AgentJayZ, Jay is a jet engine technician based in what he calls ‘Jet City,’ also known as Fort St John, British Colombia. In the area around Jet City, a number of jet engine maintenance companies exist, drawing on the area’s workforce, with the two main companies being S&S Turbines – http://www.ssturbine.com/ – and  Maddex Turbines – http://www.maddexturbines.com/. Although the companies are separate, they co-exist well, with each company developing their own specialism, and helping each other out. Jay himself is pictured on the S&S website, but regularly he films while wearing a Maddex baseball cap, and no-one seems to mind!

Jay himself works on a number of engines, with GE LM1500s, LM2500s (a bigger 1500), J47s, J79s (an afterburning 1500), CFs6 (a 2500 with a turbofan on the front), an Orenda Iroquois & Orenda 14 all appearing in his videos, as well as an occasional Rolls Royce Spey, Avon & Olympus. He has also worked on a GE T58 for a race boat, which originally designed for the Sikorsky Sea King, of which the RR Gnome was developed from for the Westland Sea King. Most of the engines that he works on are gas turbine variants for industrial use (emergency power generation, movement of gas, e.t.c.), but occasionally, an engine for an aircraft appears, and Jay has recently gone out to ‘a secret location’ in the USA to watch one of his engines be installed in a vintage, privately-owned fighter plane.

Jay’s original videos, and the ones that he still produces the most of, are his test cell videos. These videos document engines going through the testing procedure in a test cell from start-up to shut-down. As Jay ahs upgraded his filming equipment, he has acquired enough cameras to show this procedure from a range of angles, including from the fuelling rig, the front end, the back end, a ‘POV of what Jay is seeing, and during tests of afterburning engines, an ‘on engine’ view, looking back from a point mounted on the frame that holds the engine to the ground. The ‘on engine’ view, although usually (although unsurprisingly!) blurred a little , demonstrates the raw power of those engines, which are usually built for military applications (the J79 was first built en-masse for the F-104 Starfighter, which saw use in Vietnam with the USAF).

As well as the test cell videos, the other long-running series that Jay produces is the ‘Your Questions’ series. In this series, viewers from around the world send in questions relating to jet engines, and Jay then attempts to pronounce their name, after which he will then attempt to answer the question from his memory and knowledge. Occasionally, he simply replies with ‘I don’t know,’ as one of the rules of the series is that he does not do research into the questions before going on camera, as it will just take too long.

Finally, on top of the regular ongoing series, Jay also films smaller, more temporary series of videos on particular aspects of jet engines, whether that be a particular engine he is working on, such as the Orenda Iroquois, or a section of jet tech, such as the maintenance of the leading edge of a turbine blade. These videos are the most informative of all, as Jay can sometimes spend quite a time explaining a part, how it works, or what he is doing with that part. Occasionally, Jay also works on a particular project, and these projects occasionally give him the opportunity to demonstrate his engines actually doing their job ‘in the field.’

All in all, Jay is a great, informative video presenter and producer, and I always look forward to the day when another video appears. The link to his channel is below.

http://www.youtube.com/user/AgentJayZ

Comment is free, and is below, I look forward to hearing from you,

John C.

Bob’s Blog 12th April

Goodbye Geoff

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Today was the funeral of Geoff Sheppard.   Held at Westerleigh Cremeatorium several hundred people turned up to pay their last respects.  Many friends and colleagues from the Model Engineers were there, together with similar numbers from  other Societies where clearly Geoff was held in the same high esteem.

A simple but poignant service was held in the crematorium followed by a well supported gathering at Kendleshire Golf Club where we were invited to celebrate Geoff’s life. His son spoke of the huge love and respect for him by the family and a number of humorous but touching eulogies were presented by individuals from the many and varied Societies he supported – mainly from the top.   George Ganley spoke on behalf of BSMEE of his long relationship with Geoff at work and and with the club and there were similar speeches by representatives from, Vintage Cars, Austin Seven, Heritage Trust and  BIAS not forgetting the Red Lion.  He clearly had a full and interesting life and was respected by all he met with his sensitive, personal approach, engineering expertise and ready support and assistance to so many people in so many ways.

He was a good friend, giving me much help and support, and for me it was a sad, sad day.

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BOB’s BLOG 5th April

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After Easter

A busy day today putting right some of the problems which occurred during our running over the Easter weekend when we had a very cold wind, very few locomotives from members and a reasonable number of passengers. 

The platform entry signals failed Sunday afternoon and this was tracked down to a failed microswitch in the treadle just before the main gate.  This was replaced today with some difficulty, because the soldering iron wouldn’t heat up in the cold wind, and is now working OK.

The signal men complained of cold feet so Andy Harding was busy laying carpet tiles in the signal box whilst Arthur Clark continued on repointing the brickwork.

The new section of ground level track had settled with all the use and required some attention by the track gang.  It is surprising how quickly people can work when there is a biting cold wind and they were soon back in the hut drinking coffee.

We had a number of derailments on the ground level track and Phil Bridgeway and Ron James removed the bogies for examination from carriage 202 which seemed to be the main offender.  Examination of the wheels showed that they are badly worn on the flanges and whilst an attempt will be made to reprofile them there is insufficient metal left for them to be turned to meet our specification.    It seems that we will have to bring forward our plans to fit all the “old” carriages with new bogies complete with the calliper brakes we have been experimenting with.  Work is now going ahead to produce a specification and drawings for the new bogies.

Maurice Weakley came along to work on the Raised Track Carriages and removed a faulty bogie from No7 carriage which has taken away to refurbish.  We still have quite a bit of work to do on these carriages – any volunteers would be most welcome.

Frank Buffham aided by David Ward (2) lit an enormous bonfire to burn all the rubbish.  We were very concerned about the exhibition shed going up in flames but happily all is well.

We have taken delivery of a dynamometer module from Station Road Steam and Bernard North found time between boiler tests to spend some time examining our dynamometer car to see how it could be fitted.  I will bring you more information on the interesting experimental project as it proceeds.

Finally, I did not have time to take any photos so you will have to make do with one of my Dock Tank with which a spent a very happy afternoon on Tuesday doing quite a few laps of the tracks.  Happiness is driving a steam loco in the sunshine, which has plenty of water a good fire and never runs out of steam.  Incidentally the new lift made things a lot easier.

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Bob’s Blog 29th March

 

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A Day for Reflection

Busy getting ready for our first running day of 2013 but news of the loss of Geoff Sheppard meant that a there was a somber mood in the club hut.

Geoff was a pillar of support , a personal friend and will be sadly missed by me, the club and club members and throughout the model engineering world where he had tremendous presence and was known and respected by all.

Still work had to go on preparing and testing the rolling stock, signals and track ready for our passengers on Sunday when Ian Biddiscombe will be duty manager.  With the cold wind and threat of a sharp frost we felt it wise to leave the water turned off and we will have to go round and restore it on Sunday morning.  The forecast for the weekend is dry with some sun and hopefully the wind will drop and it it will be a bit warmer.  Ashton Court always seem to catch the worst of the cold wind,

I remembered the hot cross buns this week and they were warmed and eaten with our coffee and tea.     David Hathway checked out Telford and gave it run to make sure the batteries were recharged and tested the signals on the way round.  All ground level trucks are operational but unfortunately the testing team on the raised track found two faulty  trucks.  One had a seized bogie and the other fouled the rubbing rail  so had to be withdrawn from service.   Derek Taylor is working on two new carriages and this will allow us to overhaul the other trucks in turn.

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Bob’s Blog 22nd March

Wot – no donuts

 

Bob's Birthday Card

Bob’s Birthday Card

Last week was my birthday but I was away and so could not provide the traditional donuts to refuel the workers at Ashton Court.   The problem was compounded because this week I forgot to get any donuts.   I was further embarrassed by being presented with a birthday card see above and have promised to set the matter straight by bringing “hot cross buns” for everybody next week so come along and enjoy one.  I have set my alarm to make sure I remember .

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I understand all went well on steam up day.   The lift worked and the ground level track was completed with a five mph speed restriction.   Following further work and inspection this week the limit has been lifted.    Well done to the GL track team. The next thing on this project is to install the new signalling system.   The Control Box is on the wall and Terry Phelps will be welding on the connection straps then the cables will be run and connected and the signals installed.  At present Mark Phillips, who is providing the signals, is poorly with vertigo and we wish him a speedy recovery.

A few brave souls   braved the elements today with Arthur Clark and Terry Phelps attending to the signal box, David Ward carrying on with the fence and Colin Ball and David Hathway cutting grass and tidying but most were keeping warm in the hut where David Giles had his British Record breaking 3.5cc tether car for us all to admire. Recorded speed was 241 kph or 150mph giving a pull of nearly one 140kg on the ether.  I wouldn’t want to be around if it broke free!   The design, build and attention to detail is superb and I have attached a few photographs – click on them to see the fine engineering.

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Finally – how the club can help.  If you were at the meeting on Wednesday you will have seen our chairman Derek  once again demonstrating  his ineptitude.  This time by drilling holes in a casting which were out of square  for which he blamed the casting.  A few people were not sure the fault lay with the casting and after the meeting he was given advice by some more experienced members. This morning David Trotham turned up with a very sturdy adjustable angle plate to solve his problem.  There is always somebody in the club who can help – just ask.

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